Terminology And Considerations of CNC Lathe Machines

CNC precision Machining is a sophisticated and a specialized method used within the manufacturing sector. Computers are implemented to control the machine parts which give a precise cut. In CNC precision machining the basic equipment are not very different they are regular machining equipment controlled by computers.

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When you buy a CNC lathe there are many questions to need to look upon before you begin the process. Few of them may be very obvious: what size chuck should I go for? How much travel axis do I require? The size of the spindle bore, the number of tool stations o the turret, etc. Moreover there are other specifications which are important but not very obvious like the maximum swing distance that the work will need, the turning diameter for the family of parts, the spindle horse power and torque that the work may consume etc. The former sets of queries are easier to answer but the latter requires an understanding of lathes.

There are numerous highly skilled CNC lathe machinist who can work wonder on the milling machine but they fail to understand the meaning of basic lathe terminologies. In this article I will attempt to clarify the benefits and the meaning of the not so important features that prevail on a lathe spec sheet along with their definitions and explanations why they might be crucial consideration while purchasing CNC lathe machines.

Maximum turning Diameter:

It means the largest size of the part that could be turned on the machine utilizing the standard length tool without any collision or interference of other machine parts. The size of the part that could be turned safely with the x – axis retracted positively. For example: if you are finding a machine with maximum turning diameter of 16 inches and the parts to be run on a daily basis are 15 inches of diameter , which means you would want a machine with maximum turning diameter. In the above example the part would technically fit but if you must be aware that you are running on the very edge of the envelope and that if you want to hang a tool out of the turret than the normal, it is likely that you might not have enough X-axis travel to accommodate the part.

Maximum Swing:

This means the largest diameter part which could be spun in the chuck without any interference with cross glide, guarding or other components of the machine near the area of chuck. This value could be larger than the maximum turning diameter depending upon the design and style of the machine.

Horse power and Torque:

Horse power and torque are one of the necessary considerations while purchasing a CNC lathe but not in all cases. If you are into castings, forgings, drilling large diameter holes in steel then torque and horse power are very important elements and you must be sure that your machine has enough for your application.

Maximum turning Length:

It is as same as the maximum turning diameter. This indicates the longest part that could be turned based on the axis travel and mechanical limitations. For a particular part to have an effective maximum turning length could be less than that specified by the use of large or deep chucks or the tool that hangs out from the turret. In both circumstances there would be a possibility of mechanical interference restricting the length to be machined.

Know In-Detail About Basics of CNC Engineering

To start with the basics, CNC stands for computer numerically controlled. The CNC machines are used for engineering. People in various kinds of industries use these kinds of machines all across the globe. The computer controlled machines were created with the basic objective to detect things that the human eye could not detect. As we know, the computer controlled machines are highly capable of detecting and carrying out those functions, which the human eye might not be able to notice also. The industries that use machines to manufacture goods have greatly benefited from these computer controlled machines.

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The History Behind The Computer Controlled Machines

There have been great changes in technology. As it is obvious, the computer controlled machines are not the first kind of invention or change in technology. Before the computer controlled machines, people extensively used the numerically controlled machines and they were invented in the 1940’s and 1950’s. However, with the change in time and technology, the first ever kinds of computer controlled machines were created and used for the aerospace industry. The time was during the Second World War that these kinds of machines were used by the very renowned aerospace industry. The usage of computers then was very limited as people were not completely computer literate. Also, not a lot of people could afford buying such expensive computers or machines. If the scenario is compared with today, there are huge numbers of people who use computers as it one of the greatest inventions of technology. Computers have undoubtedly made lives much more easier and comfortable.

What Is Modern Computer Numerically Controlled?

There is without a doubt, great difference before the primitive and the modern kind of computer numerically controlled machines. The modern kinds of computer numerically controlled machines are used for precision engineering. It is mostly used for keeping a track on the accounts of production. Manufacturing, sale, profits etc. the machines are used extensively as people can no longer keep a track on their business accounts. As times have changed, people are more reliable on their computer systems more than the human mind. The human mind is still capable of storing a lot of data and information. But, as people are much reliable on their systems, there is hardly any kind of business firm that does not keep systems with them.

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Less Labor More Machinery

Though with the invention of the computer numerically controlled machines, the amount of labor required in a factory set up has definitely reduced as most of the work is done by the machines only. The machines are capable of doing the same amount of work that some labor when coupled up would do. The real challenge is to hire less labor but the labor that is appointed needs to be computer literate and they must also have the know how of using the machines so that they are used to its fullest capacity. If one does not know how to use the machine, then the machine is next to being useless. So people need to be in complete touch with technology so that they can use the machines to their fullest capacity and capability. Modern CNC machines might be a little complicated to use, but it is a proven fact that these machines are of great benefit to the industries. Also, the machines can be used by people from any industry, there is no restriction that the computer numerically controlled machines need to be used only by particular industries for particular uses. The uses of the machines are best for precision engineering so as to produce the desired results.

The Importance and Usage of Precision Machining

The masses of objects often used, comprises of complex pieces composed through precision machining. They are generally the items assembled for the construction of other products – tiny as well as big, cell phones, appliances, cars and airplanes. Furthermore, these items or components are not the final product as they develop more products for making the new technologies capable of functioning. Components with high accuracy are made in the industry by the companies, depending upon the quantity of requirement – (large or small).

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In addition to plastics, glass, graphite, bronze, steel as well as broad range of precision machining tools, precision machining is utilized in various other materials too, such as grinders, saws, drill presses, milling machines and lathes that are used for merging with each other along with the usage of high – speed robotics, high-velocity machining, photo chemical etching as well as milling procedures. As these tools are controlled numerically with the help of computers, it gives assurance that the items manufactured in the process of production have similar dimensions.

For its accurate ingredients, most of the industries confide in precision machining. Aircraft, aluminum alloys, customized automotive, satellites, surgical bone-drilling instruments, dental implants, all of them require precision parts in its making. Moreover, technical industries like

the automotive, dental, medical and military, aerospace and some of the eminent industries make use of the different precision components as a fundamental part in the manufacture of their final products.

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The outstanding companies in the precision machining industry explore to supply specific manufactured parts by utilizing the optimal machining technologies to influence at its best. They engage well-trained and skilled engineers devoted to manufacturing products as per the norms and aspects. They are delighted with their proficiency in screw- machine work, broach, tapping as well as CNC milling and turning.

The first-rate companies excel because of its success and utilization of the modern and latest tooling and machining equipment. Few of the machines used for production are Modern automated rotary deburring machines, horizontal turning center, as well as horizontal and vertical machining centers. Moreover because of their inclination to invest in the latest, modern and refined machines, they are further advanced in automation and CNC technology. To add to the list, modern manufacturing and design software is also used by them. They are capable enough to acquire manifold jobs through their well-equipped and powerful software packages such as CAD and CAM, permitting them to make similar 3D models and numerical codes for their CNC machines.

Last but not the least, with the best possible efforts, the best precision machining companies in Australia  are capable enough for doing remarkable machining work at an inferior production cost and contracted project for a short interval of time.

Top Tips for Expanding Your CNC Machining Business

It can be challenging to start and business and make it successful. It becomes tougher when the business is started in a niche having a number of established competitors. One such sector is CNC machining. Small businesses offering CNC machining services face a number of obstacles in securing contracts and expanding their business in the industry. Following are some of the tips that CNC machining businesses may find useful.

Develop partnerships:

In the initial stage, machine shop owners may face a number of issues related to volume expectations, client lists, etc. It is during such situations that established business connections can prove to be fruitful. Relying on your current connections can help you steer your business in the right direction.

Aim at your target customer base:

In CNC machining industry it is beneficial to direct your efforts in securing particular types of clients. For instance, if you specialize in producing gear shafts with specific diameter, then it will be useful for you to create contacts with companies that avail of this product. Targeting the market in which you specialize can give you an edge over your competitors. Another method to expand your business is to make use of emerging technologies including internet and social networking to increase your business exposure on the online platform.

Don’t be in haste to grow:

Purchasing machines can impede growth if they are not cost-efficient without the staff required to run those machines. In a number of cases, it is better to focus on earning gains gradually than trying to take huge leap at one go. In the initial stages it is useful to go with a few dozen machines, and employees.

Diversify as per the demand:

Thought it might not seem like a good idea to take up a job outside your shop capabilities, new projects that are within your reach can provide you cost-efficient result and can prove to be an impetus for diversifying your business.

Embrace new technology:

A new technical innovation, at first, might seem to be a burden as it demands additional training and initial set-up. However, using latest and sophisticated equipment can help simplify production methods. New technology is important to remain in competition.

Integrate your operations:

As a small business, you may find vertical or horizontal integration process quite challenging. However, it might be helpful to carry out most of the manufacturing in-house. Using streamlining measures like organizing a production schedule or deciding job priorities depending on own production center, can help you ease the workflow and maximize output.

Initiate scalable growth:

In a number of cases, growth of the business highly relies on the depth of the fabrication process rather than the size of the products. It might be useful to evaluate the products and/or services you are offering to the market and analyze if you can expand the line of products or services. One of the most secure ways to help your business grow is to secure more expansive contracts from existing relationships.

Gradual value addition

CNC machining is a process which involves different stages in which each stage ensures value additional. Ultimately, a shop’s potential for growing its business mainly relies on the number of value-added steps involved in the process. You can evaluate the areas where your manufacturing strengths lie and then leverage them into a value-added manufacturing stage. This method, along with gradual service integration can be a worthy approach towards expanding your CNC machining business.